Contact your authorized Mercury MerCruiser dealer. Lower the sterndrive unit so that the propeller shaft is level. Contact your authorized Mercury MerCruiser dealer for service and information. Mercury MerCruiser recommends leaving the drain system open while transporting the boat or while performing other maintenance. Blue drain plug location 6139 Remove the two blue drain plugs from the seawater pickup pump front, starboard side.
Serial Number 0K000001 and Above. Use only tin— based anti—fouling paint or its equivalent on or near aluminum surfaces below the waterline. Refer to the Specifications section. Flushing the Power Package The boat can be equipped with a combination of any of three different types of water pickups: through the hull, through the transom, and through the sterndrive. We recommend leaving the drain system open while transporting the boat or performing other maintenance.
For products purchased outside the United States and Canada, contact the distributor in your country, or the distributor closest to you. This manual covers all aspects of servicing this equipment in a very clear and concise format with the convenience of having all this information at your fingertips in pdf format. Remove the air pump from the air manifold and return it to the mounting bracket. Diesel engines can also be used with turntables Sterndrives , as well as in the tails Inboards. Prime and paint nicks and scratches using Mercury enamel paint and touch up paint. Never operate the boat out of the water with a propeller installed.
Warranty coverage becomes available upon proper registration of the product by the authorized dealer. However, any air source can be used. The Star label identifies that these engines meet the California Air Resources Board's Sterndrive and Inboard marine engine 2007 and later exhaust emission standards. Poor Performance Possible Cause Remedy Throttle not fully open. All controls may not have all features shown. Insert the dust cover in the flush socket on the engine.
Flushing is recommended after each outing for best results. This is used as a permanent reference for authorized MerCruiser Dealers. Shift into reverse by moving the shift lever to its aft position. All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors, from the simplest repair to complex procedures, this manuals give you everything you need to do the job with confidence. Start in gear protection is provided by this control system and prevents the engine from starting when the control is actuated in forward or reverse.
Close the seacock if equipped or remove and plug the water inlet hose. As an example, 2003 model year products refers to products manufactured during calendar year 2003. Your Mercury MerCruiser power package may be equipped with an audio warning system. Description Where Used Part No. If ethanol is the oxygenate that is used in the gasoline in your area, refer to Gasoline Containing Alcohol.
If badly nicked, bent or cracked, contact your authorized Mercury MerCruiser dealer. Technical details and step-by-step instructions you will need are included. How the warning horn activates depends on the severity of the problem. Reinstall the blue drain plug in the thermostat housing. If damage is present or suspected, the power package should be taken to an authorized Mercury MerCruiser dealer for a thorough inspection and necessary repair. Catalysts damaged by lubricants containing high levels of phosphorus may not be covered by the MerCruiser Limited Warranty.
As an example, 2003 model year products refers to products manufactured during calendar year 2003. Remove the air pump from the engine. Boats equipped with a MerCathode system that use shore power, and are not run for a long period of time, must use a battery charger to maintain a minimum battery charge of 12. Straighten cable or have authorized Mercury MerCruiser dealer Shift or throttle cable kinked. Disconnect the Cool Fuel Module harness from the engine wiring harness. If you don't have a laptop, no problem! Tags: Mercury MerCruiser Marine Number 22 - In-Line Diesel D2.
It does not protect the engine from damage. It provides specific information including procedures for disassembly, assembly, inspection and adjustment, to enable dealers and service mechanics to keep the MerCruiser in top operating condition. Serial Number 0K000001 and Above D4. Neutral lock button must be pushed into move the control handle out of neutral. Replace tab washer if condition is questionable. Battery Refer to specific instructions and warnings accompanying your battery. Turn off the engine and remove the ignition key before adjusting tension or inspecting belts.
If this information is not available, observe the following precautions when handling a battery. This helps ensure that all water is drained. When contacting MerCruiser about service, always specify model and serial numbers. Engine Coupler Spline Driveshaft splines and U-joint O-rings 92-802869A 1 Grease For propeller shaft lubrication, refer to Propellers. Slide propeller and thrust hub off propeller shaft. Connect the crankcase ventilation hose to the fitting on the flame arrestor and valve cover.