Install the shims M into the output cover N. Press shaft into the new bearing. Follow the steps below as outlined to reduce the chance of Y1 Y2 Y3 damage to electrical components. Damping should be smooth throughout the range of travel. Install camshaft 2871949 to the threads and pipe sealant to the bolt flanges. Remove the differential housing cover bolts and the gearcase housing cover.
Torque bolts to specification following torque pattern at beginning of this chapter. If the foam in wet conditions or at high throttle openings for inserts are dirty, clean the foam with a high flash point extended periods. If the oil filter is obstructed, a bypass valve contained in the filter allows oil to bypass the filter element. Carefully install U-joint cross with grease fitting properly positioned inward toward center of shaft. Inspect the tip of the solenoid F for wear. Hold strut rod and remove top nut. Clean , repair or replace as necessary.
Click on the instant download button to pay with your PayPal or credit card and you will receive the download link instantly. Slide mid drive shaft A onto the mid gearcase output shaft B. Once bearing is at bottom of casting, Upper Bolt support casting on outer edges so bearing can be removed. Can be saved to your computer forever. Includes detailed Polaris Ranger troubleshooting information. Spring Replacement Lightly grease pinion shaft and install pinion, spring stopper, and snap ring.
Visually inspect bearing for moisture, dirt, or corrosion. Carefully pull the output thru shaft Q through the or uneven wear. Install new seals into the gearcase housing and use new O- Inspect the inner bearing L for wear. The locking features on the existing bolts were 10. Turn roller with your finger.
Troubleshooting and electrical service procedures are combined with exploded detailed wiring diagrams for ease of use. Install oil pick up A , if removed. Can be saved to your computer forever. O-ring Seal 18 ± 2 ft. Apply an anti-seize compound to splines.
Slide off the shift dogs and wave springs. Pinion Gear - Anti-kick Out Shoe, Garter Align brush plate and install cover and screws. The ground path for the fan motor is through the Brown harness wire. Each Polaris Ranger repair manual is in pdf format, no special software is needed to download and view a manual. Toggle to the service interval screen.
Remove jackstand and torque mid hub nut to 110 ft. The ignition and injection functions are electronically Place a shop towel around the fuel line to catch any controlled, monitored and continually corrected during. Remove the shift linkage rod and a washer from the bellcrank. Whether your a first time mechanic or a seasoned repair technician crucial service data, repair procedures, maintenance, assembly and disassembley service procedures are a requirement for the proper mechanical flow of operation for the vehicle. Install brake line banjo bolt. Torque banjo bolt to 15 ft. Remove bearing and the helical gear.
Be sure machine is secure before beginning this Wheel, Hub, and Spindle Torque Table service procedure. Screw Thrust Button Input Cover Thrust Plate. Pad Adjuster Screw Lubricate mounting bracket pins with a light film of Polaris Premium All Season Grease, and install rubber dust boots. Refer to the Troubleshooting voltage drop tests on the starter system in this chapter. The top rail has Remove circlip A. Thickness Rear Brake Pad Thickness 18ft.
Connect the leads together and record the resistance. We accept payments on behalf of our merchants and send payouts once per week. Inspect the gear teeth and the three tabs on the gears for To Assemble: wear. Remove the other output hub K from the main gearcase. Remove the valve lifter's by reaching into the crankcase and pushing the lifter up through the lifter bore by hand. Transmission Drain Plug 14-19 Nm 27-34 ft. Mark the piston with a white pen to a locating tab on the end which fits into a notch B in the upper ensure proper orientation if reused during assembly.